Forklift maintenance training pdf

Forklift maintenance remove from service any forklift found to be in unsafe operating condition. We keep the maximum class size to 10 students to ensure ample one on one time for each student. This free pdf is a forklift training manual that covers forklift basics for new operators. A vehicle that is in need of repair or is unsafe in any way, should not be driven. Have the comfort of going to work in the same shop every day or enjoy the freedom of the open road and travel from locationtolocation fixing forklifts. Toyota 360 support provides certified repair technicians to properly fix forklift issues using only genuine certified parts. Forklift mechanic certification and training program. Entire certification training to ensure compliance. Forklift mechanic training is usually offered through diesel technician or heavy equipment training certificate and associate degree programs. Forklift operators daily checklist by week self explanatory. What is a forklift, differences between forklifts and autos as well as stability and operation. For recordkeeping purposes, maintain this form on file when inspection has been completed. In addition to ensuring uptime and productivity, proper maintenance and inspections improve confidence that trucks are operating properly.

A guide to forklift operator training compiles the steps necessary for safe forklift operation. Worker safety and forklift maintenance ehs daily advisor. Forklift maintenance and repair expert article on servicing industrial trucks. What parts and components are inspected andor replaced at regular maintenance intervals. Service and repair of these vehicles requires a high degree of training and technical expertise. With more than 65 years of personalized experience in industrial vehicle sales and services, were your lift truck and material handling. You can send your forklift technicians to customer technician courses at raymond headquarters or request a training at your facility. Refresher training at least once every three years.

Advance through factory training courses and have the opportunity to compete in the platinum skills challenge, where one technician earns the crown of toyotas top tech. Lets take a look at a few generalized examples to give you a better idea just how easy it. Forklift technician training forklift service training. Toyotas planned maintenance and full maintenance plans for forklifts offer you unmatched peaceofmind and. In many cases we also reference where on the web you can buy. Operating a forklift requires skill, training, and experience. See below for links to the manual pdfs by brand, make and model, or you can search the forklift manual library here. Adherence to a maintenance program will help keep a forklift in good condition, prolong its useful life and minimise downtime and costs associated with major repairs. Forklift operators handbook a guide to safe operation. Forklift training manual resources free training guides. Forklift operators must be trained in the operating instructions, warnings and precautions for the types of forklifts they will be authorized to use. Turning left, the rear of the forklift swings out to the right.

The impact of a forklift against an object is much more significant than the corresponding impact of a. Forklift maintenance checklist mccall handling company. For forklift maintenance, equipment repair, and fleet services, forklift systems is your source in alabama, tennessee, and southern kentucky. Respective documents to be printed permit to operate, attendance sheet, etc daily inspection checklist. Items to be inspected satisfactory condition defective date corrected if defective. With more than 65 years of personalized experience in industrial vehicle sales and services, were your lift truck and material handling equipment experts in maryland, virginia and the d. Additional training for forklift maintenance workers some topics are specific to forklifts, but other. Planned maintenance and full maintenance plans ensure your forklifts are always working at peak performance. This maintenance safety training programs cal osha article is a safety maintenance checklist based on california osha standards, but can be applied anywhere.

We have an extensive library available for most models and brands of materials handling equipment. Training will consist of either online or classroom safety training and handson training, including a skills test performed on the specific powered industrial truck that the employee will operate. Safety and health topics powered industrial trucks. December 1, 1998 10 summary of appendix a sample daily checklists for powered industrial trucks 25 summaries of selected forklift fatalities investigated by osha 28 developing a training program for powered industrial truck operators. To those learning how to operate this vehicle, it offers tips for protecting. To send a technician to a scheduled training or request a class for your business, simply use the form below to contact your local raymond sales and service center for scheduling and enrollment information. Forklifts, also known as lift trucks, are used to raise, move, lower, or remove large and.

Forklift operators handbook a guide to safe operation rta. Proper forklift maintenance to increase operator safety. In this article, mechanical expert, matt lykins, provides an introduction to industrial truck inspection and repair, including some of the relevant standards. Whether you need maintenance on electric, gasoline, lpgas, or diesel material handling and industrial equipment, forklift systems can have you up and running fast. Wayne, in, bloomington, il, and eagan, mn minneapolis area. A periodic maintenance pm program ensures each lift truck in a fleet receives timely, thorough inspections. Forklift maintenance lift truck repair equipment service. Again, this training is required for all employees that operate a forklift. It also offers a handy forklift quiz at the end of the book that you can use or adapt. It should be the duty of every operator to promptly report to the person in charge any mechanical trouble with the forklift, any bad flooring or obstruction in the aisles, and other safety hazards that are encountered.

Contact oshacademy to arrange for use as a training document. Revises existing requirements for powered industrial truck operator training codified at 29 cfr 1910. If there are two or more types of powered industrial trucks that the employee will be operating, then the employee. We realize that technical information is sometimes difficult to find, especially on the newer electronic traction controls.

The forklift went out of control and overturned onto its left side. We have training facilities in addison, il chicagoland area, indianapolis, in, ft. Forklift maintenance online safety training osha training. Included is the maintenance safety program pdf, so you can share at your safety meeting. Our massive library of forklift manuals are available in pdf format. Maintenance remember, scheduled maintenance is extremely important to ensure safe operation of your vehicle. Ensure operators are trained on types of trucks in use. The miner had only worked at the mine for six days prior to the day of the accident. Fork lift preventive maintenance checklist underhood interior brakes. Types of powered industrial trucks pits forklifts 2.

Large pdf files should be printed a few pages at a time. While many mistakes are the result of not paying attention, many accidents are caused by a forklift not performing up to standards. Safety training only trained and certified workers may operate a forklift. A maintenance schedule should specify tasks to be performed daily, monthly, quarterly, semiannually and annually. Documenting training if the operator had previous forklift training, the employer must document that.

Electric forklift service training welcome to the forklift electronics web site in this site you will find educational articles, links and manuals related to the service of electric forklifts. The goal of this article is to help extend the life of your batteries and improve the performance and life span of your lift truck by educating forklift operators on some of the basics of electric forklift battery maintenance for an electric forklift. These checks are a great starting point for your preventive forklift maintenance plan. Today, well look at a few more requirements that might apply, as well as some rules for maintenance locations and replacement parts. Because of its greater mass, a forklift hitting an. Driver licences to operate a forklift on any road, you must also hold the appropriate driver licence. Introductory guide to driving a forklift truck counterbalance or reach. The impact of a forklift against an object is much more significant than the corresponding impact of a car.

Retraining as may be needed to ensure continued safe operation of the forklift. Apply forklift operator safety skills training program goals increase your knowledge and skills in forklift operations make the workplace safe for you and your coworkers prevent forklift incidents on the job help employers meet osha compliance requirements help employers. Never operate a forklift that requires maintenance, and report repair problems to your supervisor immediately. Here is a list of common maintenance checks to jumpstart your forklift maintenance plan. Forklift manuals download a forklift manual from our.

Maintenance safety training programs cal osha included is the maintenance safety program pdf. You can add or adjust the requirements on these checklists based on your. Developing a forklift maintenance plan is a point that will certainly advantage your business for the purpose of a lengthy. Operator training and safety awareness is an effective way to prevent accidents. Making sure your team is aware of the maintenance plan is critical for the longevity of your pallet jacks and lift trucks. Yesterday, we looked at forklift maintenanceparticularly, at the training required for workers who perform repair and maintenance on forklifts. Forklift and industrial work trucks safety program university of california berkeley file. A thorough battery forklift maintenance schedule template program must be part of any kind of regular maintenance schedule the similar as looking at tires or ensuring the spark place is in appropriate functioning purchase. When its time for repair, servicing, professional maintenance or training for forklift operation, mccall handling is the company to call. The approved code of practice for training operators and instructors of powered industrial lift trucks. Corrective maintenance is a reactive measure conducted only after defects are discovered. Automobile characteristics the rear of a forklift swings in the opposite direction of the turn.